Simulasi Kenaikan Kapasitas Produksi Gula pada Proses Karbonatasi di PT. Industri Gula Glenmore Menggunakan Perangkat Lunak Aspen Plus
DOI:
https://doi.org/10.23887/jstundiksha.v11i1.39521Keywords:
Aspen Plus, Defekasi Remelt Karbonatasi, Gula, Neraca massa, Neraca energiAbstract
PT Industri Gula Glenmore (PT. IGG) merupakan salah satu industri gula di Indonesia yang menggunakan metode defekasi remelt karbonatasi (DRK) pada proses pemurnian nira. Dalam beberapa tahun ke depan, PT IGG berencana menaikkan kapasitas produksi sebesar 8.000 ton/hari dari kapasitas semula sebesar 6.000 ton/hari. Oleh karena itu, studi ini bertujuan untuk menyimulasikan peningkatan produksi gula dari 6.000 menjadi 8.000 ton/hari dengan menganalisis neraca massa dan neraca energi dan mensimulasikannya menggunakan software Aspen Plus V11. Proses yang disimulasikan dalam studi ini berfokus pada kinerja karbonator. Hasil penghitungan kapasitas 6.000 ton/hari menunjukkan massa keluar dan energi yang dibutuhkan (∆H) pada karbonator 2 secara berturut-turut adalah 72.766,20 kg/jam dan -1.828,32 kkal/jam. Sedangkan pada kapasitas 8.000 ton/hari, massa keluar dan energi yang dibutuhkan pada karbonator 2 secara berturut-turut adalah 97.015,61 kg/jam dan -2.441,30 kkal/jam. Simulasi menggunakan aspen plus menunjukkan hasil dengan selisih perbedaan yang dapat ditoleransi dibandingkan dengan penghitungan neraca massa dan energi. Dari studi ini, simulasi peningkatan produksi gula akan berguna untuk mempermudah proses desain karbonator pada kenaikan kapasitas produksi atau penggantian metode pemurnian.
References
Alimny, A. N., Muharja, M., & Widjaja, A. (2019). Kinetics of Reducing Sugar Formation from Coconut Husk by Subcritical Water Hydrolysis. Journal of Physics: Conference Series, 1373(1), 12006. https://doi.org/10.1088/1742-6596/1373/1/012006.
Amrul, A., Triyadi, D., & Gandidi, I. M. (2019). Simulasi Proses Torefaksi Sampah Sistem Kontinu Menggunakan Software Aspen Plus. Jurnal Mechanical, 10(1), 19. https://doi.org/10.23960/mech.v10.i1.201904.
Arifin, B., Azam, N., Martianto, D., & Karlina, L. (2018). Modeling The Future of Indonesian Food Consumption. National Development Planning Agency (Bappenas), World Food Programme (WFP) and Food and Agricultural Organization of the United Nations (FAO), 1–69.
Badan Pusat Statistik. (2019). Statistik Tebu Indonesia. (S. S. T. Perkebunan, Ed.). Jakarta: BPS RI.
Cole, M., Eggleston, G., & Wang, Y. J. (2019). Understanding The Causes of Calcium Carbonate Crystal Growth and Inhibition During The Carbonatation Refining of Raw Sugars. Food Chemistry, 275(September 2018), 24–31. https://doi.org/10.1016/j.foodchem.2018.09.076.
Dogbe, E. S., Mandegari, M. A., & Görgens, J. F. (2018). Exergetic Diagnosis and Performance Analysis of A Typical Sugar Mill Based on Aspen Plus® Simulation of the Process. Energy, 145, 614–625. https://doi.org/10.1016/j.energy.2017.12.134.
Galanakis, C. M. (2021). Nutraceutical and Functional Food Components: Effects of Innovative Processing Techniques. Academic Press.
Hamerski, F., da Silva, V. R., Corazza, M. L., Ndiaye, P. M., & de Aquino, A. D. (2012). Assessment of Variables Affects on Sugar Cane Juice Clarification by Carbonation Process. International Journal of Food Science and Technology, 47(2), 422–428. https://doi.org/10.1111/j.1365-2621.2011.02857.x.
Hartanto, E. S. (2014). Peningkatan Mutu Produk Gula Kristal Putih melalui Teknologi Defekasi Remelt Karbonatasi. Jurnal Standardisasi, 16(3), 215–222. https://doi.org/10.31153/js.v16i3.197.
Hugot, E. (2014). Carbonatation. In E. B. T.-H. of C. S. E. HUGOT (Ed.), Handbook of Cane Sugar Engineering (pp. 284–292). Elsevier. https://doi.org/https://doi.org/10.1016/B978-1-4832-3190-7.50036-2.
Koga, N., & Kodani, S. (2018). Thermally Induced Carbonation of Ca(OH)2 in A CO2 Atmosphere: Kinetic Simulation of Overlapping Mass-Loss and Mass-Gain Processes in A Solid-Gas System. Physical Chemistry Chemical Physics, 20(41), 26173–26189. https://doi.org/10.1039/c8cp05701j.
Kurniasari, I., Darwanto, D. H., & Widodo, S. (2015). Permintaan Gula Kristal Mentah Indonesia. Ilmu Pertanian (Agricultural Science), 18(1), 24. https://doi.org/10.22146/ipas.6173.
Kurniati, Y., & Qomariyah, L. (2018). Prediksi Solubilitas (Absorpsi) Gas CO2 dalam Larutan Potassium Karbonat (K2CO3) dan MDEA Menggunakan Simulasi ASPEN. Jurnal Teknik Kimia Dan Lingkungan, 2(1), 1. https://doi.org/10.33795/jtkl.v2i1.19.
Lambert, C., Laulan, B., Decloux, M., Romdhana, H., & Courtois, F. (2018). Simulation of a sugar beet factory using a chemical engineering software (ProSimPlus®) to perform Pinch and exergy analysis. Journal of Food Engineering, 225, 1–11. https://doi.org/10.1016/j.jfoodeng.2018.01.004.
Morris, A. E., Geiger, G., & Fine, H. A. (2012). Handbook on material and energy balance calculations in material processing. John Wiley & Sons.
Muharja, M., Umam, D. K., Pertiwi, D., Zuhdan, J., Nurtono, T., & Widjaja, A. (2019). Enhancement of sugar production from coconut husk based on the impact of the combination of surfactant-assisted subcritical water and enzymatic hydrolysis. Bioresource Technology, 274(November 2018), 89–96. https://doi.org/10.1016/j.biortech.2018.11.074.
Novandy, A., & Arpendo, D. (2020). Optimasi Penggunaan Benfield / Pottasium Carbonate (K2CO3) pada Menara Absorber E-101 CO2 Removal di Departemen Produksi IA PT Petrokimia Gresik. Jurnal Nasional Pengelolaan Energi MigasZoom, 2(1), 06–18. https://doi.org/10.37525/mz/2020-1/246.
Nurjanah, S. (2015). Faktor-Faktor Yang Mempengaruhi Impor Gula di Indonesia. Economics Development Analysis Journal, 4(2), 182–191. https://doi.org/10.15294/edaj.v4i2.14822.
Pratama, H. S., & Garside, A. K. (2021). Peningkatan Mutu Gula dengan Metode DRK (Defekasi-Remelt-Karbonatasi) pada Proyek Revitalisasi Pabrik Gula Asembagus di Situbondo. In Seminar Keinsinyuran (Vol. 2797–1775, pp. 33–39).
Ramadhanti, A. R., & Santosa, S. (2019). Persen Yield (%Yield) sebagai Parameter Evaluasi Proses Kinerja Raw Mill pada Industri Semen. Distilat: Jurnal Teknologi Separasi, 5(1), 24–28. https://doi.org/10.33795/distilat.v5i1.11.
Santos, M. C., Albuquerque, A. A., Meneghetti, S. M. P., & Soletti, J. I. (2020). Property Modeling, Energy Balance and Process Simulation Applied to Bioethanol Purification. Sugar Tech, 22(5), 870–884. https://doi.org/10.1007/s12355-020-00841-y.
Solomon, S. (2016). Sugarcane Production and Development of Sugar Industry in India. Sugar Tech, 18(6), 588–602. https://doi.org/10.1007/s12355-016-0494-2.
Subiyanto, S. (2013). Kelayakan Tekno-Ekonomi Migrasi Teknologi Proses Produksi Gula Kristal Putih dari Sulfitasi ke Defekasi Remelt Karbonatasi. Jurnal Sains Dan Teknologi Indonesia, 14(1), 56–61. https://doi.org/10.29122/jsti.v14i1.906.
Sundaram, M. S., & Jagadeesh, K. (2020). Sugar Quality: Process Options to Address Sustainability of Sugar Industry. In Sugar and Sugar Derivatives: Changing Consumer Preferences (pp. 77–91). Springer. https://doi.org/10.1007/978-981-15-6663-9_5.
Zain, A., Wibowo, R., & Ridjal, J. A. (2014). Impact of Carbonatation Remelt Milling System on Performance of Semboro Sugar Factory Jember Regency. Jurnal Berkala Ilmiah Pertanian, 1(1), 1–12.
Zhang, X., Banerjee, S., Zhou, L., & Agarwal, R. (2015). Process Simulation and Maximization of Energy Output in Chemical-Looping Combustion Using ASPEN Plus. International Journal of Energy and Environment, 6(2), 201.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2022 JST (Jurnal Sains dan Teknologi)
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
Authors who publish with the Jurnal Sains dan Teknologi (JST) agree to the following terms:
- Authors retain copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License (CC BY-SA 4.0) that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgment of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work. (See The Effect of Open Access)