FMEA dan Fuzzy FMEA dalam Penilaian Risiko Lean Waste di Industri Manufaktur

Authors

  • Lusia Permata Sari Hartanti Universitas Katolik Widya Mandala Surabaya
  • Julius Mulyono Universitas Katolik Widya Mandala Surabaya
  • Virarey Mayang Universitas Katolik Widya Mandala Surabaya

DOI:

https://doi.org/10.23887/jstundiksha.v11i2.50552

Keywords:

Waste, Lean, Manufacturing, FMEA, Fuzzy FMEA

Abstract

Salah satu masalah yang terjadi di industri adalah kemungkinan terjadinya permasalahan akibat pemborosan (waste) sepanjang value stream. Perusahaan yang mengolah kawat dan turunannya berupa paku, mur, baut, dan bendrat yang dalam proses produksi muncul waste. Dalam proses produksinya sering terjadi timbulnya waste yang dapat mengganggu proses produksi dan menimbulkan kerugian bagi perusahaan. Tujuan dari penelitian ini adalah menganalisis potential cause yang kritis setiap waste pada proses produksi paku dan merumuskan usulan perbaikan. Metode yang digunakan adalah FMEA dan fuzzy FMEA. Subjek penelitian adalah proses produksi paku di PT XY. Nilai occurance (O), severity (S), dan detection (D) ditentukan oleh kepala produksi dengan mengisi sejumlah pertanyaan dalam kuesioner FMEA. Nilai  S, O, D akan diolah menggunakan FMEA dan fuzzy FMEA untuk mendapatkan Risk Priority Number (RPN) dan fuzzy FMEA.  Hasil analisis menggunakan FMEA dan fuzzy FMEA, dua potential cause dari waste yang kritis dan mendesak untuk ditindaklanjuti adalah skill penanganan mesin dari operator yang rendah karena kurangnya pelatihan berkala dan penegasan Standard Operating Procedure (SOP), dan mesin digunakan merupakan mesin yang lama.  Rumusan usulan perbaikan untuk menanggani potential cause adalah dengan mengadakan pelatihan dan penegasan pelaksanaan SOP dan perbaikan sistem pemeliharaan mesin.

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Published

2022-08-15

How to Cite

Hartanti, L. P. S., Mulyono, J., & Mayang, V. (2022). FMEA dan Fuzzy FMEA dalam Penilaian Risiko Lean Waste di Industri Manufaktur. JST (Jurnal Sains Dan Teknologi), 11(2), 293–304. https://doi.org/10.23887/jstundiksha.v11i2.50552

Issue

Vol. 11 No. 2 (2022)

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Copyright (c) 2022 Lusia Permata Sari Hartanti, Julius Mulyono, Virarey Mayang

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